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blue sheet materials - home page 2018 odot inspector’s manual for signal...

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    2018 ODOT Inspectors Manual for Signal Construction 3

    2018ODOTInspectorsManualForSignalConstruction 3

    BlueSheetMaterialsThe"SubmittalsforFieldQualificationEquipmentandMaterialsElectricalEquipmentandMaterials"(commonlyreferredtoastheBlueSheets)containalistofmaterialsandequipmentthatarenormallyqualifiedbytheInspector.Asperstandardspecification00960.02,thecontractormustsubmittwocopiesofthecurrentversionoftheBlueSheetspriortostartingwork.TheBlueSheetsareupdatedfrequentlybytheTrafficSignalStandardsUnit.Usethemostcurrentversionthatisineffectatthedateofthebidlet.Verifythedateofthecurrentversiononline*orcontacttheStateTrafficSignalEngineer.Theinspectorisresponsiblefor:

    Theinitialqualificationofmaterialsbeforetheyareinstalled.ThisisdocumentedonthebluesheetsInitialSubmittalboxforeachmaterial.Exception:WriteinmaterialsrequireinitialqualificationbytheSTATETRAFFICSIGNALENGINEER(NOTtheEngineerofRecord).

    ObtainingCMOs,ifrequired.ThisisdocumentedonthebluesheetsCMORequiredboxforallapplicablematerials.

    Inspectingandacceptingallbluesheetmaterialsthatareinstalledontheproject.ThisisdocumentedonthebluesheetsInspected&AcceptedonProjectboxforeachmaterial.

    Materialsarrivingattheprojectsiteshouldbeaccompaniedbypropercertifications.SeetheNonFieldTestedMaterialsAcceptanceGuide*forrequirements.NomaterialsshallbeinstalleduntilcertificationsarereceivedandcheckedforcompliancebytheInspector.FieldverifythatmaterialscheckedontheBlueSheetsarethesamepartstobeincorporatedintotheproject;ifnot,NEWsubmittalswillneedtobesubmitted.

    CatalogueCutSheets/WriteinMaterialsIfthecontractorproposestouseamaterialthatisnotlistedintheBlueSheets(writeinmaterial),thecontractorshallsubmitacataloguecutsheetforthatmaterial.Thecutsheetshallidentifythespecificproductintendedtobeused;manufacturer'sname,identifyingnumber,size,detailedscaledrawings,wiringdiagrams,etc.Mail,Fax,oremailtheBlueSheetforthematerial&thecutsheet(s)totheSTATETRAFFICSIGNALENGINEER(NOTtheEngineerofRecord)forinitialqualificationofthematerial.

    ReadtheinstructionsincludedintheBlueSheetscarefully.Theyareuptodateandalwaysprintedwiththesheets.

    *websitelinkprovidedonpg.194

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    4 2018 ODOT Inspectors Manual for Signal Construction4 2018ODOTInspectorsManualforSignalConstruction

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    2018 ODOT Inspectors Manual for Signal Construction 5

    2018ODOTInspectorsManualForSignalConstruction 5

    BlueSheetExample TableofContents

    TableofContentspage

    ThecontractorwillcheckboxesifthematerialisNOTontheproject.Forallboxeschecked,thematerialpage(s)fortheseitemsshouldbedeletedfromthesubmittal.

    Alwayschecktherevisiondate!Usethemostcurrentversion.

    TheInitialSubmittalboxisforinspectoruseonly.CompletethisaftercontractisawardedandBEFOREworkstarts.Inspectorwillreviewthecontentspage.Ifitlookscorrectcheckagreebox.Ifitdoesntlookcorrectcheckreturnedboxandsendbacktocontractorforcorrection.

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    6 2018 ODOT Inspectors Manual for Signal Construction6 2018ODOTInspectorsManualforSignalConstruction

    BlueSheetExample MaterialPageforBondedBushings

    Contractormayalsowriteinmaterialsproposedforinstallationbasedontheprojectplansandspecs.AcataloguecutsheetMUSTbesubmittedforwriteinmaterials.

    Alwayschecktherevisiondate!Usethemostcurrentversion.

    Contractorwillcheckbox(es).Exceptforconduitandwire,DONOTCHECKMORETHAN2BOXES.

    Thematerialname,description,andusearedescribedforeachmaterial.

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    2018 ODOT Inspectors Manual for Signal Construction 7

    2018ODOTInspectorsManualForSignalConstruction 7

    BlueSheetExample MaterialPageforBondedBushings

    CompletethisaftercontractisawardedandBEFOREworkstarts.Inspectorwillreviewthematerialpage.IfitlookscorrectcheckQualifiedbox.Ifitdoesntlookcorrectcheckreturnedboxandsendbacktocontractorforcorrection.Submitwriteinmaterial&cutsheettotheStateTrafficSignalEngineerforapproval.

    Completethisafterworkisinstalledfortheentireproject.Inspectorwillcheckoneofthetwoboxes.Writeinthequantityacceptedand/orquantityrejected.WritinginALL is acceptable.

    IfCMOisrequiredforamaterial,thischeckboxwillbeonthepage.InspectorwillcheckboxanddatewhenCMOisreceived.

    TheQualifiedasNotedboxtypicallyonlyusedbytheStateTrafficSignalEngineerforwriteins.

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    8 2018 ODOT Inspectors Manual for Signal Construction8 2018ODOTInspectorsManualforSignalConstruction

    BondWire BlueSheets CommonElectricalDESCRIPTION:TypicallyNo.6AWG,7Strandedcopperwire.THWNinsulatedrequiredwheninstalledinconduit.USE:Bond/groundingwirefor120VACcircuits.

    TypicalSourcesofInfo:Specs:00960.50(a)&02920.23Std.Dwg:TM450,TM452,&TM472PlanSheets:NOAdditionalInstallationInfo:pg.140

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    2018 ODOT Inspectors Manual for Signal Construction 9

    2018ODOTInspectorsManualForSignalConstruction 9

    BondedBushings BlueSheets CommonElectricalDESCRIPTION:Metallicconduitbushingswithalugtoclampbondwiresandaninsulatedthroat.Aluminumnotallowed.USE:Ontheendsofconduit,allowingbondingoftheconduitsystem.

    TypicalSourcesofInfo:Specs:00960.42(4)&02920.12Std.Dwg:TM472PlanSheets:NOAdditionalInstallationInfo:pg.140

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    10 2018 ODOT Inspectors Manual for Signal Construction10 2018ODOTInspectorsManualforSignalConstruction

    CableTies BlueSheets CommonElectricalDESCRIPTION:BlacknylonorplasticstripsUVresistant,withapositive,nonreleasebinding.Nometalgrippersallowed.USE:Strappingcontrolcable/wiretomessengercableonspans.Installedat6spacing.

    TypicalSourcesofInfo:Specs:00990.40(b)&02920.22Std.Dwg:TM452PlanSheets:NOAdditionalInstallationInfo:pg.144

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    2018 ODOT Inspectors Manual for Signal Construction 11

    2018ODOTInspectorsManualForSignalConstruction 11

    Conduit(Metallic) BlueSheets CommonElectricalDESCRIPTION:Galvanizedrigidconduitandfittingsandliquidtightflexiblemetalconduit.IMC(IntermediateMetallicConduit)orEMT(ElectricalMetallicTubing)notallowed.USE:Houseselectricalconductors.

    TypicalSourcesofInfo:Specs:00960.41,00960.42&02920.10Std.Dwg:NOPlanSheets:YES(size&location),TypicallyNO(materialtype)AdditionalInstallationInfo:pg.120

    IDStamp:IMCandEMTnotallowed

    IDStamp

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    12 2018 ODOT Inspectors Manual for Signal Construction12 2018ODOTInspectorsManualforSignalConstruction

    Conduit(NonMetallic) BlueSheets CommonElectricalDESCRIPTION:

    o HighDensityPolyethylene(HDPE),schedule40standardo Fiberglassrigidnonmetallicconduitandfittings,schedule40.Typically

    usedforelbowso PVC(markedforelectricaluse,typicallyGrey),schedule40standard

    USE:Houseselectricalconductors.

    TypicalSourcesofInfo:Specs:00960.42&02920.11Std.Dwg:NOPlanSheets:YES(size&location),TypicallyNO(materialtype)AdditionalInstallationInfo:pg.120

    HDPE

    Fiberglass

    PVC

    IDStamp

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    2018 ODOT Inspectors Manual for Signal Construction 13

    2018ODOTInspectorsManualForSignalConstruction 13

    ConduitBushings BlueSheets CommonElectricalDESCRIPTION:Conduitbushingswithinsulatedthroatbutnobondinglug.Metallicstylehasaninsulatedthroat.USE:Usedontheendsofconduitwhenbondinglugsarenotrequiredtoprotecttheelectricalwiring.

    PushonPVCEndBell

    Metallic

    TypicalSourcesofInfo:Specs:00960.42(g)(4)&02920.12Std.Dwg:NOPlanSheets:NOAdditionalInstallationInfo:pg.142

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    14 2018 ODOT Inspectors Manual for Signal Construction14 2018ODOTInspectorsManualforSignalConstruction

    ConduitHubandConduitBody BlueSheets CommonElectricalDESCRIPTION:

    o Hub:Nyloninsulatedsteelormalleableironconnector,withneopreneOring

    o ConduitBody:Malleableironconduitbodyhotdipgalvanizedwithcoverandmoistureproofgasket

    USE:o Hub:Toprovideawatertightconnectiontocastironjunctionboxes.In

    thepast,wasusedformeterbases,servicecabinets,&terminalcabinetsNOTacommonitemusedoncurrentprojects.

    o ConduitBody:Toprovideaconduittransition/pullpoint.Typicallyusedforinstallingaphotoelectriccell.

    ConduitBodyConduitBody

    ConduitHub(Note:nolongerusedforterminalcabinets)

    FactoryInstalledHubonpole(NOTabluesheetitem)

    TypicalSourcesofInfo:Specs:02920.12Std.Dwg:TM465&TM488PlanSheets:NOAdditionalInstallationInfo:NO

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    2018 ODOT Inspectors Manual for Signal Construction 15

    2018ODOTInspectorsManualForSignalConstruction 15

    ConduitPlug BlueSheets CommonElectricalDESCRIPTION:Closedcellpolyethylenefoamstyleispreformedforaspecificconduitsize.Sprayfoamnotallowed.Cuttoasuppliersuggestedlengthforconduitsizes.Mechanicaldevice(clay/puttymaterialcalledDuctSeal)stylefitsintoconduitopeningtoformasealtoconduitandwires/cables.USE:Insertedintoexposedendofconduitinfoundationsandjunctionboxes,tokeepdebrisoutoftheconduit.Notwatertight.

    FoamStyle

    Puttymaterialstyle

    TypicalSourcesofInfo:Specs:00960.42(g)&02920.28Std.Dwg:NOPlanSheets:NOAddit

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